AI Agents Monitoring Vision Software Workstations AR / VR Traceability PLC / HMI Book free assessment
ES EN
back to solutions
CORE · HIGH DEMAND

Your plant, always
visible.

Any machine connected, with or without a PLC. Live dashboard, preventive alerts and anomaly detection before the stoppage.

01 The problem we solve

Tick what happens
in your plant.

Whatever you select travels with your message, so the first conversation starts with your case instead of our pitch.

FROM WHAT HAPPENS TO WHAT WE DELIVER FLOW ACTIVE
WHAT HAPPENS IN YOUR PLANT TODAY
LAYER BUILT BY IMPROVESA this is where the problem becomes actionable data
WHAT WE DELIVER
01 Preventive alerts for temperature, vibration and cycles — before the stoppage
02 Dashboard with OEE, cycle times and per-machine efficiency in real time
03 Direct connection with SAP Business One and any ERP via REST API
04 Open architecture on standards: no licence tied to a single brand
05 WhatsApp alert the moment the event fires
06 Complete database for predictive analysis and operational audits
0 of 6 lines powered Click a problem to power up its lane Send my diagnostic
02 Solution scope

Everything included in
Monitoring.

Any machine

Injection machines, lathes, presses, ovens — with or without existing PLC.

No perceptible delay

From the sensor to your dashboard, the moment it happens.

Automatic OEE

Availability, performance and quality calculated in real time.

WhatsApp alerts

The alert goes out as soon as the pattern changes, not once the line has already stopped.

SAP integration

Connection with SAP Business One and any ERP via API.

Universal access

Responsive web dashboard — mobile, tablet and plant screen.

INCLUDED IN THE SCOPE 00 / 06
WHERE IT APPLIES
  • Predictive maintenance on injection machines, presses, compressors and ovens
  • Condition monitoring by vibration and temperature under ISO 20816
  • Real-time OEE and root-cause analysis of the stoppage
  • Unplanned-stoppage alert before the line goes down
  • Cycle count and efficiency by shift, machine and operator
  • Connecting older machines with no PLC through IIoT sensors
03 Reference architecture

How the data travels
in this solution.

The block marked in teal is the layer we build: it reads, normalises and hands the data over ready for the engine. It is the part almost nobody credits and without which the rest does not work.

DATA PATH · FAILURE PREVENTION alert before the stoppage
SOURCE Rotating equipment Vibration starts to change
CAPTURE Permanent sensor Measures vibration and temperature without stopping
ORCHESTRATIONBUILT BY IMPROVESA Orchestration layer Normalises the reading and hands it ready to the engine
TRANSPORT Internal network The data travels without leaving your plant
PROCESS Diagnostic engine Compares against the standard and against its own history
DELIVERY Alert and order Alert with severity and a recommended action
Early alert and a work order opened before the line stops
See the data paths in text the six scenarios, step by step
FAL Failure prevention alert before the stoppage
SOURCE

Rotating equipment·Vibration starts to change

CAPTURE

Permanent sensor·Measures vibration and temperature without stopping

ORCHESTRATION

Orchestration layer·Normalises the reading and hands it ready to the engine

TRANSPORT

Internal network·The data travels without leaving your plant

PROCESS

Diagnostic engine·Compares against the standard and against its own history

DELIVERY

Alert and order·Alert with severity and a recommended action

DeliversEarly alert and a work order opened before the line stops
APPLICATION SHEET ARQ-01 · REV A
Situation

An unplanned stoppage is detected when the line has already stopped. You know the cost per hour better than anyone — we go after the hours.

What is measuredVibration, temperature, current draw and operating hours
What it detectsMechanical degradation: bearings, misalignment, imbalance
It also detectsElectrical anomalies such as phase imbalance or overconsumption
Part numberThe applicable standard and that equipment's own history
Change in operationEarly warning instead of reacting after the stoppage
Effect on purchasingThe spare part is ordered in time instead of paid for as an emergency
Areas that benefit MAINTENANCE · PRODUCTION · PURCHASING
See the scenarios in text the spec sheet for each one
ARQ-00 General architecture IT · MAINTENANCE · PRODUCTION · QUALITY
Situation

Most industrial AI projects don't fail because of the model. They fail because nobody built the layer that connects the data to the system.

Data source

Equipment, sensors and systems you already have running

What we provide

The orchestration layer that reads, normalises and exposes the reading

Criteria applied

Your standard and your procedure, not a vendor template

Where it runs

Inside your network — the processing happens in your plant

Who decides

Your manager. The agent prepares and proposes

ARQ-01 Failure prevention MAINTENANCE · PRODUCTION · PURCHASING
Situation

An unplanned stoppage is detected when the line has already stopped. You know the cost per hour better than anyone — we go after the hours.

What is measured

Vibration, temperature, current draw and operating hours

What it detects

Mechanical degradation: bearings, misalignment, imbalance

It also detects

Electrical anomalies such as phase imbalance or overconsumption

Part number

The applicable standard and that equipment's own history

Change in operation

Early warning instead of reacting after the stoppage

Effect on purchasing

The spare part is ordered in time instead of paid for as an emergency

ARQ-02 Production record PRODUCTION · PLANNING · WAREHOUSE · ACCOUNTING
Situation

Production is logged by hand and reviewed once the shift is already over. By the time the report reaches the meeting, it is no longer useful for acting.

How we connect

Sensors, vision systems or straight to the PLC

What it records

Part count, cycle time, stoppages and stoppage cause

What it enables

Load split across lines using real capacity, not an estimate

Feeds

Production and inventory planning

Change in operation

Live information instead of an end-of-shift report

Administrative effect

Re-entry is eliminated; OEE stops being a guess

ARQ-03 Quality inspection QUALITY · PRODUCTION · PURCHASING
Situation

Visual inspection depends on the time of day and on who is at the station. Whatever slips through reaches the customer.

What it captures

Every part at line speed, without slowing the process

By what criteria

Model trained on your parts and your real defects

Tolerance

Yours, not the one the equipment ships with

What the agent does

Consolidates the shift's data and leaves the findings ready

Change in operation

The night shift is covered with the same criteria as the morning shift

Traceability

Defect linked to shift, part number and raw-material batch

ARQ-04 Audit assistant CALIDAD · SEGURIDAD · RH · MANTENIMIENTO
Situation

The compliance evidence already exists, but it is scattered across folders, photos and forms that nobody can find when the auditor arrives.

What it watches

Data that must meet a standard and validity dates about to expire

Seguimiento

Project progress tracked from deliverable dates

Internal audit

Compares the evidence against your regulations using document retrieval

Basis for criteria

Your procedure loaded, not a generic template

What it delivers

Prioritised findings with an owner and committed date

Change in operation

The file is built as the month goes on, not in the week before

ARQ-05 Traceability WAREHOUSE · QUALITY · LOGISTICS · SALES
Situation

A complaint with a batch number triggers a manual search across systems that don't talk to each other. And the physical inventory count stops the warehouse.

How we connect

Sensors, GPS, NFC and RFID, whichever suits the process

What it maintains

History per part: material, machine, shift, operator and inspection

Location

Where the material is and since when, without walking the plant

Count

Cyclical and continuous, without stopping the operation

When a complaint comes in

Determines which other parts share the same origin

Change in operation

Inventory reflects the floor, not the last manual entry

04 Photo record

This is what it looks like
in real production.

Photographs of this system installed and running. Click the lens to open the full plate.

PROJECT VIEWER TOUR RUNNING THE SIDE TABS MOVE BACK AND FORWARD SEEN 01 / 03
MONITORING 01 / 03 FOLLOW-UP 01 / 03
Free diagnostic We get back to you as fast as we can
Book

Ready to bring AI in
on real infrastructure?

Not a pilot that dies on somebody's laptop. Infrastructure that stays in your plant, with your data inside it and your team running it.

  • The diagnostic costs nothing and commits you to nothing
  • We answer with an architecture, not a catalogue
  • If it is not for you, we say so on the first call
HMI-04 · PLANT TERMINAL
INTEGRATION REQUEST REV. 26.1 FILE OPEN
What do you want to integrate tick the ones that apply
SLIDE TO ARM TRANSMISSION ARMED
Our own check. We do not load third-party captchas.
IMPROVESA · IP65